文章摘要
徐明阳,杨旭东,蒲睿强,胡渊富.异型烟全自动码垛控制系统设计[J].包装工程,2020,41(23):187-194.
XU Ming-yang,YANG Xu-dong,PU Rui-qiang,HU Yuan-fu.Design of Fully-automatic Palletizing Control System for Shaped Cigarette[J].Packaging Engineering,2020,41(23):187-194.
异型烟全自动码垛控制系统设计
Design of Fully-automatic Palletizing Control System for Shaped Cigarette
投稿时间:2020-03-03  
DOI:10.19554/j.cnki.1001-3563.2020.23.026
中文关键词: 异型烟  码垛  PLC  触摸屏  工控机
英文关键词: shaped cigarette  palletizing  PLC  touch screen  IPC
基金项目:贵州省科技厅重大专项(黔科合支撑[2017]2308);贵州省工业和信息化发展专项资金计划(2017039);贵州省教育厅青年科技人才成长项目(黔教合KY字[2016]231)
作者单位
徐明阳 贵州大学 机械工程学院贵阳 550025 
杨旭东 贵州大学 机械工程学院贵阳 550025 
蒲睿强 贵州大学 机械工程学院贵阳 550025 
胡渊富 贵州大学 机械工程学院贵阳 550025 
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中文摘要:
      目的 针对我国烟草物流配送中心包装效率低、人工成本高、条烟差错率高等问题,设计一种异型烟全自动码垛的控制系统。方法 设计基于SIMATIC S7-1200 PLC、步科MT4523TE触摸屏、YAMAHA机器人控制器RCX240和工控机的控制系统,PLC作为主控制器,与触摸屏和工控机采用PROFINET通讯,与YAMAHA控制器采用PROFIBUS通讯,实现信息的交互。外接的控制按钮、传感器、伺服驱动器与PLC的SM1223和SM1231信号模块连接。PLC将传感器采集的信号和工控机发送的数据进行处理,然后与机器人控制器配合发出各种控制指令,通过各个机构相互协调动作实现对异型烟的快速、自动、精确码垛。结果 该套控制系统可对异型烟长、高进行自动识别,码垛差错率≤0.006%,对垛型进行自动整理功能,损烟率≤0.005%,设备故障率≤0.5%,码垛效率可达3861条/h,系统运行稳定。结论 该套控制系统大大提高了异型烟的码垛效率,降低了生产成本,具有良好的可靠性和稳定性,满足烟草物流配送中心高效稳定作业的要求。
英文摘要:
      The work aims to design a control system for the fully-automatic palletizing of shaped cigarettes to solve the problems of low packaging efficiency, high labor cost, and high error rate of cigarettes in China's tobacco logistics and distribution centers. A control system based on SIMATIC S7-1200 PLC, Kinco MT4523TE touch screen, YAMAHA robot controller RCX240 and IPC was designed. PLC was used as the main controller to achieve information interaction with touch screen and IPC through PROFINET communication and with YAMAHA controller through PROFIBUS communication. External control buttons, sensors, and servo drives were connected to the SM1223 and SM1231 signal modules of the PLC. The PLC processed the signals collected by the sensors and the data sent by the IPC. It cooperated with the robot controller to issue various control instructions, and realized fast, automatic, and accurate palletizing of special-shaped smoke through the coordinated actions of various agencies. The control system can automatically identify the length and height of shaped cigarette. The palletizing error rate was ≤0.006%, and the automatic palletizing function can be performed. The smoke loss rate was ≤0.005%, and the equipment failure rate was ≤0.5%. The stacking efficiency can reach 3861 nos/ n. The system ran stably. The control system greatly improves the palletizing efficiency of shaped cigarettes, reduces the production cost, has good reliability and stability, and meets the requirements of efficient and stable operation of the tobacco logistics distribution center.
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