The work aims to analyze the application of integrated folding cartons in the packaging of small electronic products and glassware, addressing issues in traditional packaging such as complex assembly processes, material waste, and insufficient environmental sustainability. By studying adhesive-free and adhesive-based structures, the research is dedicated to improving packaging efficiency, reducing material usage, lowering logistics costs, and enhancing environmental friendliness. Experimental design and comparative analysis methods were used and products of different shapes and structures were selected. Then, adhesive-free and adhesive-based integrated folding carton solutions were designed according to the structural characteristics. The molding quality, impact resistance, assembly efficiency, portability, and environmental performance of the cartons were evaluated and the comparison with traditional separate packaging structures and imposition efficiency was carried out. The adhesive-free integrated folding carton eliminated the need for glue, providing significant environmental benefits and improving assembly efficiency, but required higher stiffness and thickness in the paperboard. The adhesive structure enhanced the stability of the carton, allowing paperboards of various thicknesses to maintain good appearance and protective performance. Additionally, in terms of imposition efficiency, the integrated folding carton outperformed traditional structures. The study verifies that adhesive-free and adhesive-based integrated folding cartons effectively improve packaging efficiency, reduce material waste, and strengthen environmental sustainability, offering broad application potential, particularly in the field of sustainable packaging.
Key words
integrated packaging design /
adhesive-free integrated structure /
adhesive integrated structure /
sustainable development /
environmentally friendly
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