Lower Limb Rehabilitation Product Design Based on V-Model

ZHOU Hongyu, MIN Longxuan, BAO Zhengfeng, BAI Lang, PENG Zhegong

Packaging Engineering ›› 2026, Vol. 47 ›› Issue (12) : 272-286.

PDF(8297 KB)
PDF(8297 KB)
Packaging Engineering ›› 2026, Vol. 47 ›› Issue (12) : 272-286. DOI: 10.19554/j.cnki.1001-3563.2026.12.022
Design Discussion

Lower Limb Rehabilitation Product Design Based on V-Model

  • ZHOU Hongyu, MIN Longxuan, BAO Zhengfeng, BAI Lang, PENG Zhegong*
Author information +
History +

Abstract

The work aims to gradually decompose from needs definition to system design, module implementation and stage verification based on the system engineering V model, and propose a systematic lower limb rehabilitation product design method based on the logic of the V model, to meet the rehabilitation needs of people with knee joint injuries, and address the issues of suboptimal user experience and limited application scenarios of existing lower limb rehabilitation aids. Firstly, the grounded theory was applied to conduct three-level coding of data collected from field interviews and questionnaire surveys to extract user needs, and the basic functions of the product were analyzed in combination with the lower-limb rehabilitation theory. Then, the extension innovation method was employed to map key needs and functional analyses into specific design parameters, forming a functional unit design scheme. In the testing phase, phased simulations using ANSYS Workbench software were conducted to verify the structural rationality and material strength safety of the product. The results showed that this method effectively integrated user needs with engineering constraints, achieved the systematic mapping of user needs to functional structures, and verified the structural reliability of key components through finite element analysis. This work provided theoretical and practical support for the systematic development of intelligent rehabilitation products. The research validates the applicability of the V-model in this field, and offers insights for optimizing multidisciplinary collaborative design processes.

Key words

product design / V model / grounded theory / extension theory / rehabilitation aids

Cite this article

Download Citations
ZHOU Hongyu, MIN Longxuan, BAO Zhengfeng, BAI Lang, PENG Zhegong. Lower Limb Rehabilitation Product Design Based on V-Model[J]. Packaging Engineering. 2026, 47(12): 272-286 https://doi.org/10.19554/j.cnki.1001-3563.2026.12.022

References

[1] 田杨, 赵紫薇. 慢性半月板损伤关节镜手术后阶段性动力链训练的疗效分析[J]. 中国医科大学学报, 2025, 54(4): 364-368.
TIAN Y, ZHAO Z W.Efficacy of Staged Kinetic Chain Rehabilitation after Arthroscopic Surgery for Knee Chronic Meniscal Injury[J]. Journal of China Medical University, 2025, 54(4): 364-368.
[2] 高菲. 关节镜下ACL损伤重建术术后康复的研究进展[J]. 云南医药, 2023, 44(3): 99-101.
GAO F.Research Progress on Postoperative Rehabilitation of Arthroscopic ACL Reconstruction[J]. Medicine and Pharmacy of Yunnan, 2023, 44(3): 99-101.
[3] 刘月林, 杨梦迪, 王愫. 基于DFAD-FBS的自适应前臂骨折外固定护具设计[J]. 包装工程, 2023, 44(24): 141-148.
LIU Y L, YANG M D, WANG S.Design of Adaptive External Fixation Protective Device for Forearm Fracture Based on DFAD-FBS[J]. Packaging Engineering, 2023, 44(24): 141-148.
[4] 周红宇, 孙萧杰, 张学敏, 等. 下肢固定支具的设计求解与参数化成形[J]. 机械设计, 2022, 39(5): 155-160.
ZHOU H Y, SUN X J, ZHANG X M, et al.Design Solution and Parametric Forming of Lower Limb Fixator[J]. Journal of Machine Design, 2022, 39(5): 155-160.
[5] 白宇, 王坤. 基于参数化的3D打印个性化外固定支具设计研究[J]. 图学学报, 2023, 44(5): 1050-1056.
BAI Y, WANG K.Research on Personalized External Fixator Design Based on Parametric 3D Printing[J]. Journal of Graphics, 2023, 44(5): 1050-1056.
[6] MO Y R, JOHNSON S. Design, Simulation,Fabrication of Composite Lattice Orthoses with Enhanced Structural Performance[J]. Journal of Mechanical Design, 2025, 147(3): 035002.
[7] SONG D S, LIU L, ZHU T, et al.B-FMEA-TRIZ Model for Scheme Decision in Conceptual Product Design: A Study on Upper-Limb Hemiplegia Rehabilitation Exoskeleton[J]. Heliyon, 2024, 10(10): e30684.
[8] 张广帅, 毛志贤, 王春宝, 等. 一种新型手腕部粗大训练康复机器人机构设计[J]. 机械设计与制造, 2022(11): 268-274.
ZHANG G S, MAO Z X, WANG C B, et al.The Mechanism Design of a New Type of Wrist Training and Rehabilitation Robot[J]. Machinery Design & Manufacture, 2022(11): 268-274.
[9] HASAN S K, DHINGRA A K.Biomechanical Design and Control of an Eight DOF Human Lower Extremity Rehabilitation Exoskeleton Robot[J]. Results in Control and Optimization, 2022, 7: 100107.
[10] LIU J S, HE Y, YANG J T, et al.Design and Analysis of a Novel 12-DOF Self-Balancing Lower Extremity Exoskeleton for Walking Assistance[J]. Mechanism and Machine Theory, 2022, 167: 104519.
[11] 国际系统工程委员会(INCOSE). 系统工程手册——系统生命周期流程和活动指南[M]. 张新国, 译. 北京: 机械工业出版社, 2025.
International Council on Systems Engineering (INCOSE). Systems Engineering Handbook[M]. ZHANG X G, Translated. Beijing: China Machine Press, 2025.
[12] FORSBERG K, MOOZ H.The Relationship of System Engineering to the Project Cycle[J]. INCOSE International Symposium, 1991, 1(1): 57-65.
[13] YU C, LI Q, LIU K, et al.Industrial Design and Development Software System Architecture Based on Model-Based Systems Engineering and Cloud Computing[J]. Annual Reviews in Control, 2021, 51: 401-423.
[14] 格拉泽巴尼·G, 施特劳斯安塞尔姆·L. 发现扎根理论——质性研究的策略[M]. 谢娟, 译. 武汉: 华中科技大学出版社, 2022.
GLASER B G, STRAUSS A L.The Discover of Grounded Theory[M]. XIE J, Translated. Wuhan: Huazhong University of Science and Technology Press, 2022.
[15] 陈伟长, 吴迪, 蔡双艳, 等. 基于层次分析法与扎根理论的闽南宫庙壁画皮雕文创产品设计[J]. 皮革科学与工程, 2025, 35(5): 105-111.
CHEN W C, WU D, CAI S Y, et al.Design of Cultural and Creative Leather Engraving Products Based on Minnan Temple Murals Combining Analytic Hierarchy Process and Grounded Theory[J]. Leather Science and Engineering, 2025, 35(5): 105-111.
[16] 刘春媛, 李树壮. 基于扎根理论-组合赋权的适老健身器材设计[J]. 机械设计, 2024, 41(12): 181-185.
LIU C Y, LI S Z.The Design of Age-Friendly Equipment Based on Grounded Theory-Combination Weighting[J]. Journal of Machine Design, 2024, 41(12): 181-185.
[17] 杨春燕. 可拓创新方法[M]. 北京: 科学出版社, 2017.
YANG C Y.Extension Innovation Method[M]. Beijing: Science Press, 2017.
[18] 王军, 孙帅. 基于可拓创新法和TRIZ理论的营地手推车折叠机构设计[J]. 图学学报, 2021, 42(5): 866-872.
WANG J, SUN S.Design of Folding Mechanism of Camping Stroller Based on Extension Innovation Method and TRIZ Theory[J]. Journal of Graphics, 2021, 42(5): 866-872.
[19] REN S D, GUI F Z, ZHAO Y W, et al.An Extenics-Based Scheduled Configuration Methodology for Low-Carbon Product Design in Consideration of Contradictory Problem Solving[J]. Sustainability, 2021, 13(11): 5859.
PDF(8297 KB)

Accesses

Citation

Detail

Sections
Recommended

/