目的 针对服装工业传统服装人工分拣准确度差、效率低和自动化程度不足等问题对其进行智能化系统化的管理与设计,以提高分拣效率与生产能效。方法 结合服装生产流水线,基于挂钩式分拣系统与无线射频识别技术(Radio Frequency Identification, RFID)分析设计服装生产-分拣-传输-包装的系统化流程。重点针对RFID在复杂工业环境中的多标签冲突、读取误差与路径追踪等问题,提出了包含动态帧调整、防碰撞优化、RSSI信号建模、轨迹识别与贝叶斯补偿等在内的算法优化策略,并构建与调度系统的协同控制机制。结果 智能分拣传送系统解决了原本分拣包装周期长、效率低下、分拣混淆等问题,建立了完整的上架-入库-出库-包装智能分拣流程。结论 本文对服装产业的智能系统分拣进行了研究分析,探究了智能分拣系统的关键技术和应用现状及发展趋势,并通过挂钩式分拣系统与RFID技术对生产效率的改善作用进行分析,为服装企业引入智能分拣系统提供理论分析和技术支持。
Abstract
In response to the issues of poor accuracy, low efficiency, and insufficient automation in traditional manual sorting in the garment industry, the work aims to propose the intelligent and systematic management and design to enhance sorting efficiency and production efficiency. The systematic process for garment production, sorting, conveying, and packaging based on a hook-based sorting system and Radio Frequency Identification (RFID) technology was analyzed and designed in conjunction with the garment production line. The focus was placed on addressing challenges related to RFID in complex industrial environments, including tag conflicts, reading errors, and path tracking. The algorithm optimization strategies were proposed, encompassing dynamic frame adjustment, anti-collision optimization, RSSI signal modeling, trajectory recognition, and Bayesian compensation, and a cooperative control mechanism with the dispatching system was constructed. The intelligent sorting and conveying system addressed the long sorting and packaging cycles, low efficiency, and sorting confusion, thereby creating a complete intelligent sorting process encompassing shelving, warehousing, and packaging. The sorting efficiency of the intelligent system in the garment industry is thoroughly studied and analyzed, the key technologies, application status, and development trends of the intelligent sorting system are investigated and the improvements in production efficiency facilitated by the hook-based sorting system and RFID technology are analyzed, providing theoretical analysis and technical support for garment enterprises to introduce intelligent sorting systems.
关键词
服装 /
智能分拣 /
挂钩式分拣系统 /
无线射频技术 /
优化算法
Key words
garment /
intelligent sorting /
hook-based sorting system /
radio frequency identification /
optimization algorithm
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基金
湖北美术学院研究生教育教学改革研究(一般项目)(YJSJY202304)